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A flat pack corrugated cardboard solution

July 26, 2022

A flat pack corrugated cardboard solution has replaced polystyrene and Colton said that the move has reduced cost by 30% and takes up 25% less space. Colton’s head of design Ross Connolly, said: “The polystyrene pieces are bulky to store and also cannot be recycled so are costly in terms of waste. With our expertise in corrugated cardboard packaging, we wanted to create a solution made from recycled material that is also fully recyclable itself.   


“Using the original parts as a template, we visualised the pieces as flat scored, corrugated sheets and created designs for bespoke recyclable corrugated cardboard inserts. We went through a few iterations with the clients utilising various CAD drawings and prototypes. We soon settled on designs which are flat pack to store and easily folded into 3D protective corners which slot on doors and window frames. 


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Ms. Lily Yu

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admin@lyprinting.com

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